US DOE ARPA-E Awards Eight Grants Under HORNIG Programme for TRU Fuel Development
Programme Overview
The High-performance Optimised Recycled Nuclear Isotopes for Gen IV reactors (HORNIG) programme, administered by the US Department of Energy's Advanced Research Projects Agency-Energy, has announced eight funded projects targeting the design, fabrication, and qualification of transuranic (TRU) fuels. The programme seeks to overcome technical and economic barriers that have historically limited TRU fuel use in commercial reactors, with a stated goal of compressing qualification timelines from decades to fewer than seven years. HORNIG builds on earlier ARPA-E nuclear energy initiatives, including the CURIE programme launched in 2022.
TRU fuels incorporate transuranic elements — radioactive isotopes with atomic numbers above uranium, including neptunium, plutonium, americium, and curium — that are present in existing inventories of used nuclear fuel. The programme aims to convert these materials into fissile feedstocks suitable for advanced reactor designs.
Award Recipients and Project Scope
The eight awards span a range of fuel technologies and reactor types.
- Westinghouse Electric Company: USD 7 million for its PowerBlock nuclear fuel technology, which combines new fuel architectures with advanced manufacturing to target 24-month fuel cycles at thermal power levels above 4,200 MW.
- Standard Nuclear: USD 7 million for its Mixed Oxycarbide (MCO) TRISO project, developing TRISO particle fuel containing recycled transuranic and uranium feedstock for high-temperature gas reactors. The project is being conducted in partnership with SHINE Technologies.
- Oklo Inc: USD 6.8 million for its FORGE project, developing transuranic-bearing U-TRU-Zr metallic fuel for sodium-cooled reactors, with a focus on fabrication methods and qualification-relevant data generation.
- Exodys Energy Inc: USD 1.3 million to develop a common evaluation framework covering TRU fuel feedstocks, fuel-cycle costs, transportation, and deployment requirements across HORNIG fuel concepts.
- Texas A&M University: USD 5.4 million to develop and test a liquid thorium-based nuclear fuel salt incorporating transuranics for molten salt reactors.
- Oregon State University: USD 7 million for a low-temperature fabrication process to produce recycled transuranic-bearing nitride fuel for advanced reactors.
- Sandia National Laboratories: USD 3.4 million to develop an uncertainty-aware decision support capability for scaling TRU fuel production across HORNIG concepts.
- Idaho National Laboratory: USD 7 million for its IMPACT project, developing and testing a chloride fuel salt containing recycled transuranic elements for molten salt reactors.
Industry and Policy Context
Standard Nuclear stated that its MCO TRISO initiative is intended to establish an alternative to high-assay low-enriched uranium, with the aim of diversifying fissile feedstock supply chains for both existing and next-generation reactors while reducing commercial used fuel stockpiles.
Westinghouse Electric's PowerBlock technology is positioned to address utility demand for extended fuel cycles and improved plant economics, according to the company.
The awards reflect a broader federal policy emphasis on domestic nuclear fuel security and reducing dependence on foreign fuel suppliers, as articulated by US Deputy Secretary of Energy James Danly in connection with the announcement.